Casting & Die Casting

Separate casting route, tooling, machining and inspection when requesting aluminum components.

Start with the delivered scope

Casting forms a part from molten metal in a mold. Sand, permanent-mold and die-casting routes use different mold and production arrangements.

AlumHome buyer checklist · Updated 2 October 2026. Use this to prepare questions; confirm the actual engineering and acceptance requirements with the responsible parties.

Build the requirement

Part definition
Provide the current drawing, required material designation and the surfaces or interfaces that drive acceptance. Mark what is as-cast and what is to be machined.
Proposed route
Ask the producer to name the casting method and explain its proposed process plan. Product appearance alone is not enough to identify the route.
Tooling and samples
Separate pattern, die or mold charges from part charges. Record ownership, expected sample stages, revision handling and the process for approving production.
Secondary operations
List trimming, machining, cleaning, surface finishing and assembly. Identify which operations are included and which are subcontracted.
Inspection scope
Agree how dimensions and any specified internal-quality or leak requirements will be checked. State the required sampling and documentation rather than assuming a universal test package.

Questions for the supplier

  1. Question 1Will the supplier deliver a raw casting or a finished inspected component?
  2. Question 2Which sample checks must be approved before production is released?
  3. Question 3Who controls the drawing and tooling revision when the design changes?

Avoid these comparison gaps

  • Casting method, tooling cost and unit price need to be compared as one scope.
  • Do not assume every casting can use the same heat-treatment or finishing route.
  • A visually clean casting is not evidence that hidden-quality requirements have been met.

Your next step

Technical background & source boundaries